{"id":1608,"date":"2011-05-01T12:55:50","date_gmt":"2011-05-01T12:55:50","guid":{"rendered":"http:\/\/www.faceofmalawi.com\/?p=1608"},"modified":"2011-05-01T12:55:50","modified_gmt":"2011-05-01T12:55:50","slug":"roadside-blind-welding-in-malawi","status":"publish","type":"post","link":"https:\/\/new.faceofmalawi.com\/index.php\/2011\/05\/01\/roadside-blind-welding-in-malawi\/","title":{"rendered":"Roadside blind welding in Malawi"},"content":{"rendered":"<p> <img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-1609\" title=\"MulanjeWelder\" src=\"http:\/\/www.faceofmalawi.com\/wp-content\/uploads\/2011\/05\/MulanjeWelder-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" \/>Next to an intersection with the main road to Mulanje works <a href=\"http:\/\/www.flickr.com\/photos\/connors934\/sets\/72157601421044853\/\">a group of men with basic tools<\/a>.  One of them was <a href=\"http:\/\/www.flickr.com\/photos\/connors934\/1097757916\/in\/set-72157601421044853\/\">actively welding<\/a> with a scratch built arc welder.<\/p>\n<p>Wire was wrapped around a group of metal plates, and the whole thing was housed in a basic wooden frame.<\/p>\n<p>To turn it on, the power wires to the transformer were connected hook  style to the AC electric supply coming out of the store room.<\/p>\n<p>There was one guy doing the welding, and he was also alternating between <a href=\"http:\/\/www.flickr.com\/photos\/connors934\/1096790861\/in\/set-72157601421044853\/\">bashing away at a brake disk from a Toyota<\/a>,  trying to remove a part of the wheel hub.  The banging was what  originally caught my attention.  He was beating away at it with a hunk  of steel, fatiguing the metal of the hub for removal.<\/p>\n<p>While I was there, he repaired two bikes, one by welding the pedal post back on to the crank.<\/p>\n<p>While shooting the pictures of him welding, I protected my eyes by  looking at the display of the camera and  shielding my eyes by placing  the camera in the line with the arc. The welder used no goggles. US  safety inspectors <a href=\"http:\/\/www.cdc.gov\/nasd\/docs\/d000801-d000900\/d000873\/d000873.html\">would not have been pleased<\/a> if they had been with me.   I didn\u2019t realize it until I looked at the  photos afterwards, but his technique was to do \u2018blind welding\u2019  He would  attach the ground to the bike, close his eyes, and scratch at the point  he wanted to work with the electrode.  When the current flowed and the   electrode melted, he worked it until it was close, then would stop,  open his eyes, check his work, and continue on or finish up.<\/p>\n<p>Since most <a href=\"http:\/\/globalis.gvu.unu.edu\/country.cfm?Country=MW\">Malawians<\/a> have little or no <a href=\"http:\/\/globalis.gvu.unu.edu\/indicator_detail.cfm?IndicatorID=146&amp;Country=MW\">access to the energy of fossil fuels<\/a>, people get around by either walking or using bicycles.  These <a href=\"http:\/\/flickr.com\/photos\/connors934\/sets\/72157601548067041\/\">bikes are used for everything<\/a>,  carrying heavy loads, personal transportation and serving as taxis.   They almost all have sturdy steel racks on the back.  The bikes are made  in China or India, <a href=\"http:\/\/en.wikipedia.org\/wiki\/Humber_%28bicycle%29\">Humber<\/a> was a common brand name.<\/p>\n<p>If you lived a life with  very little access to the leverage of fossil fuels, like the <a href=\"http:\/\/www.nationmaster.com\/graph\/ene_oil_con_percap-energy-oil-consumption-per-capita\">people of Malawi and many other countries<\/a>,  how would you get things done?  Have you seen or done a project like  this?  how could access to a tool like this change a person\u2019s or a  community\u2019s possibilities?  What are your safety procedures for welding?  Contribute to the discussion in the comments and add your photos and  videos to the <a href=\"http:\/\/www.flickr.com\/groups\/make\/pool\/\">Make Flickr pool<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Next to an intersection with the main road to Mulanje works a group of men with basic tools. One of [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":1609,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[216,254],"tags":[369,370,371,372],"class_list":["post-1608","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-malawi-culture","category-poverty","tag-jobs","tag-mulanje-2","tag-roadside","tag-welding"],"_links":{"self":[{"href":"https:\/\/new.faceofmalawi.com\/index.php\/wp-json\/wp\/v2\/posts\/1608","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/new.faceofmalawi.com\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/new.faceofmalawi.com\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/new.faceofmalawi.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/new.faceofmalawi.com\/index.php\/wp-json\/wp\/v2\/comments?post=1608"}],"version-history":[{"count":0,"href":"https:\/\/new.faceofmalawi.com\/index.php\/wp-json\/wp\/v2\/posts\/1608\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/new.faceofmalawi.com\/index.php\/wp-json\/"}],"wp:attachment":[{"href":"https:\/\/new.faceofmalawi.com\/index.php\/wp-json\/wp\/v2\/media?parent=1608"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/new.faceofmalawi.com\/index.php\/wp-json\/wp\/v2\/categories?post=1608"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/new.faceofmalawi.com\/index.php\/wp-json\/wp\/v2\/tags?post=1608"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}